Walz Scale Revolutionizes "Weighing" Technology With Volumetric Load Scanner

Walz Scale continues to be a leading brand in the application of technology to improve efficiency in weighing systems. Its latest invention volumetric load scanner is another reason to explain its continued growth. This state-of-the-art equipment was designed to provide in motion pay load monitoring, high definition load images and real time load volumes.

The load scanner operates in a manner that is fast, accurate and is simple to install and use making it the best alternative to truck scales and other cumbersome weighing systems.

VPS also known as volumetric payload scanner was designed as a cost effective, accurate and efficient solution in weighing heavy loads. This equipment is ideal for a range of industries including construction, waste management, mining or agriculture.

The load volume scanner allows operators to view real time 3D images of their loads with a clear indication of the distribution and other variables that influence truck performance. The load volume is calculated in microseconds with the trucks in motion, thus saving time previously wasted on determining weight manually.

Software Integrated Load Scanning

Volumetric load scanning is an advanced scanner by Walz that uses advanced technology and latent pending algorithms to provide dynamic solutions for managing loads in a non-contact manner. The system is made up of a PC, laptop, mounting hardware and a 3D laser scanner.

The scanners provide high definition 3D images for the load in the truck. These images form the basis for management data to help in managing position of the load, compact the material making up the load, monitor spillage and carry back. This is useful in improving efficiency, productivity and overall cost management of the truck business.

Payload Pro Operating System, also designed by Walz is used to monitor this system. This system has a highly user-friendly platform with easy to navigate logins. It provides real time data and reports using the information obtained from 3D laser scanners. The reports generated by this platform are useful to operation managers and top level management in making decision related to cost cutting, effective management of truck loads and efficiency.

The technology employed here is easy to use with minimum setup costs required and low maintenance cost. Payload Pro is compatible on all computers and mobile devices giving operators tools to monitor, track and manage load data even while on the move.

Volumetric Load Scanner Functionality

As mentioned earlier, Volumetric load scanner system is simple to install and operate. Firstly, the trucks are scanned using the load scanner when empty. The data from the empty loads are saved in the system then the truck is loaded. After being loaded, the truck is scanned again and the system calculates actual volume of the carried material.

This is done by comparing loaded scans and empty scans as stored in the system and a report is then generated. The report indicates whether or not the efficiency of the truck has been optimized at any particular moment. Since the report is shared real-time between operations personnel and management, it is possible to make necessary adjustments at the quickest time possible.

How the Scanner Offers an Incredible "Weighing" Solution

This weighing system is an improvement to traditional load scanners since it offers a fast, affordable, efficient and highly advanced solution in payload weighing. The load can be measured while the truck is on the move thus saving time. While taking the load measurement, high quality 3D images are saved by the system to be used as reference at a later period.

The system from Walz Scale is affordable both to acquire and maintain. Acquisition and installation of a load scanner can cost half the cost of fixing a weighbridge. Further, the system is reliable and long lasting even in the most adverse environments. The system is designed with minimum efficiency error hence the results obtained is highly reliable.

Walz Load Scanner: The New Leader in Load Management Technology

Recognized for its full line of advanced truck scales, Walz Scale is known to produce state-of-the-art weighing systems for many applications. Walz has stayed true to its mission by bringing into the market the load scanner, a new alternative to heavy-duty weighing systems.

While most companies have held on to their truck scales and cumbersome weighing equipment, several users are realizing the advantages of the load volume scanner system by Walz.

The Technology behind Walz Load Scanner

Like the name suggests, the load scanner uses laser scanning technology that does not involve directly weighing loads but rather scans the load volume to produce 3D images. The system factors-in the density of the material and uses this variable to calculate the general weight per cubic metric based on the volume reading.

In short, the load volume scanner system takes the scanned volume data and converts it into weight. This offers the added value of volumetric analysis for load position monitoring and ensuring proper loading of trucks. The volumetric load scanner by Walz is a rather simple tool that offers a plethora of benefits.

The scanned images can be used to determine the position of the load, to compact the load and to monitor spillage. It is a good way to monitor operational inefficiencies and maximize output. It has been designed that even an amateur can set it up within minutes; all you need is a laptop/PC, a mounting hardware and 3D laser scanner.

The load management software (also from Walz) that accompanies the load scanner offers a simple interface. The software can generate load tickets automatically and is also capable or tailored reporting making it easy to manage. It is also possible to integrate the scanner with a video vehicle recognition (from Walz).

How Walz Load Scanner System Works

The load scanner from Walz exists either as a permanent or a portable system. The trucks drive under the Walz load scanner at a speed of 3.5 mph (higher speed versions are available). The load scanner scans empty trucks then scans the loaded trucks and compares corresponding scans.

Each truck is fitted with RFID tags to make the process automatic. Excavator display is one of the features that make load operation and management easy. It allows you to manage load from the excavator cab using the screen kiosk system.

Advantages of the Walz Load Scanner

The Walz load scanner is designed to provide a more cost-efficient alternative to truck weigh scales. It offers a wealth of advantages over truck scales, some of which include:

Affordability

Compared to cumbersome truck scales and axle scales, the load scanner is much more affordable. It comes at a fraction of the cost. Better still, you can hire the system for short term use thus cutting on purchasing costs.

Accuracy

The system is accurate and does not need calibration. It provides accurate volume and weight calculations. To up the accuracy, the system computes the weight from the empty and the loaded volumes of a truck.

Portability

You can carry the portable version of the system anywhere you want. It is a full portable trailer system that can easily be towed by a truck. Besides measuring the volume and later computing the weight of a load, the load scanner system ensures proper load distribution in the truck. This helps improve throughput and reduce inefficacies.

The Verdict

The Walz load scanner is durable, flexible and dependable. It can be used in the mining, agriculture, waste removal and many other industries. It has revolutionized truck weighing forever.

Mining Companies Quick to Adopt New Load Scanner for Trucks

For greater part of the last few decades, the mining industry has been relying on heavy-duty truck scales and traditional weighing systems to determine payload weight and overall profitability of their work. Today, one pay load management systems company has taken advanced laser scanning technology and integrated into a volumetric "load scanner."

Developed by Walz Scale, the load scanner scans the truck bed to generate load volume measurements (and 3D load images), which can then be converted into weight.

The new volumetric load scanner (see more at WalzScale.com) offers a revolutionary, patent-pending truck bed scanner that determines the volume of haul truck bed loads on the fly. The functionality behind the system is really simple, plus Walz has developed software to make using the load scanner more efficient and data driven.

How it works

The load volume scanner is designed to be mounted on a portable pole so that trucks can drive underneath the scanner unit to scan and generate volumetric imagery. This data, which is immediately captured and recorded using advanced laser scanning technology, can be accessed by truck operators and miners. Before using the load scanner, empty truck bed scans must be made. This data is then stored into the system to be benchmarked for loaded trucks.

Once the truck has been loaded, it will drive underneath it once more so that the truck bed can be scanned a second time. This is to compare the final value with the corresponding empty scan that had been initially taken and stored into the system.

When the system subtracts the weight of an empty truck from the total weight when the same truck is loaded, the value is taken as the actual volumetric representation of the load carried by the truck.

Best investment for large-scale miners?

When operators invest in this revolutionary load scanner technology by Walz, they find that taking load data is fast and convenient. The complete 3D imaging system presents actual images of trucks as long as they drive underneath it. While this happens, it is also possible to generate tickets for every truck load that is scanned, and this has been reported to increase customer acceptance.

Again, Walz integrated their system with a special scale's property software platform known as the Payload Pro OS (Operating system). And because this software is compatible with almost all types of computers and smart devices, mining operators can utilize the advanced working of the system to monitor, truck and efficiently manage truck load data.

The issue of affordability is also addressed with Walz Load Scanner, and especially if compared with traditional weight systems like the use of weighbridges or portable truck scales.

An unconventional new industry standard

Industry experts now report that buying and installing a load scanner from Walz can cost less than fixing weighbridges. As a result, operators can make their job simple as they work in a more organized and simplistic mining/construction environment. Unlike the traditional truck scale alternatives out there, this system by Walz requires minimal maintenance, thus reducing the cost of re-calibration and repair.

The very fact that this system is accurate yet simplistic and efficient is something to marvel on when considering the returns of investing in it compared to traditional weighing systems. First, errors have been eliminated during calculations of volumes and weights, thus operators can be certain of working with a system that is 100% accurate.

And the fact that the system can communicate load data remotely over the cloud is something that operators still consider appealing. Since Walz Load Scanner is designed with multiple integral abilities, operators can relay data through WiFi signals and the Cloud itself, hence facilitating data access anywhere at any time. So it's very likely that those cumbersome truck scales will soon be replaced by this highly efficient, innovative technology by Walz.

Truck Load Volume Scanner: Epic Engineering & Design

Innovations in science, engineering, and technology have improved all aspects of business and logistics. Advanced technology has made it possible to carry out complicated and time consuming tasks (such as measuring payloads in transit without having to weigh vehicles individually) thanks to innovations like the load scanner or truck load volume scanner. Load volume scanners incredible tools for logistics, payload valuation and management that can drastically improve efficiency.

Truck Load Volume Scanners Defined 

Truck load volume scanners are devices that measure the truck load's volume using special laser scanning. The load scanner looks like a tall streetlight with a monitor attached at the base or sometimes separate from the device. A loaded truck will pass under this device and the laser scanners scan the load while projecting three dimension images of the truck's tray to the monitor. The images show how the load is distributed on the truck's bed.

The truck load volume scanner can also be used to calculate the load's weight by using a special formula to calculate weight based on the volume. A load scanner is used when loading cargo onto the truck for better weight distribution that ensures safety during long distance journeys. The digital images projected to the monitor from the laser scanners guide personnel on where and how to place the cargo inside the truck's tray. The load volume scanner is able to warn the driver whenever the cargo exceeds maximum weight limit.


The video above shows the Walz load scanner in action. This one of the leading truck load volume scanners on the market.

Truck load scanners measure the densities of each type of load and these figures are important when loading cargo since one is able to distinguish fragile items that need to be stacked on top of higher density loads to prevent any breakages.

Advantages of Truck Load Scanners

These devices offer numerous advantages to truck owners or fleet companies. The truck's load volume scanner enhanced scanning can detect leaks inside the container. The advanced laser scanning feature eliminates the need for the driver or fleet manager to step inside a container so as to physically assess cargo on transit. In a business where punctuality is vital, the load scanner eliminates time taken to examine to examine the goods hence increase's overall fleet efficiency.

Load scanners help reduce the wear and tear on trucks through volume measurement and load distribution. The projected images show how the load needs to be arranged so as to evenly distribute the load to avoid any chances of overturning during transit. Even load distribution eliminates straining of the truck's suspension and this increases the shock absorbs for the life span of the load scanner.

Load volume scanners keep records on the cargo's volume and weight and the data is useful particularly for fleets in mining and shipping industries. Fleet managers are able to use data on loads and form correlations with wear and tear and determine the fleet's efficiency.

Another advantage is that load volume scanners are easy to install and use since they can easily be erected by the roadside and run on batteries or solar energy. One does not require special knowledge to analyse the data projected on the load scanner's monitor since the layout and data representation is quite easy to understand.