Walz Scale Revolutionizes "Weighing" Technology With Volumetric Load Scanner

Walz Scale continues to be a leading brand in the application of technology to improve efficiency in weighing systems. Its latest invention volumetric load scanner is another reason to explain its continued growth. This state-of-the-art equipment was designed to provide in motion pay load monitoring, high definition load images and real time load volumes.

The load scanner operates in a manner that is fast, accurate and is simple to install and use making it the best alternative to truck scales and other cumbersome weighing systems.

VPS also known as volumetric payload scanner was designed as a cost effective, accurate and efficient solution in weighing heavy loads. This equipment is ideal for a range of industries including construction, waste management, mining or agriculture.

The load volume scanner allows operators to view real time 3D images of their loads with a clear indication of the distribution and other variables that influence truck performance. The load volume is calculated in microseconds with the trucks in motion, thus saving time previously wasted on determining weight manually.

Software Integrated Load Scanning

Volumetric load scanning is an advanced scanner by Walz that uses advanced technology and latent pending algorithms to provide dynamic solutions for managing loads in a non-contact manner. The system is made up of a PC, laptop, mounting hardware and a 3D laser scanner.

The scanners provide high definition 3D images for the load in the truck. These images form the basis for management data to help in managing position of the load, compact the material making up the load, monitor spillage and carry back. This is useful in improving efficiency, productivity and overall cost management of the truck business.

Payload Pro Operating System, also designed by Walz is used to monitor this system. This system has a highly user-friendly platform with easy to navigate logins. It provides real time data and reports using the information obtained from 3D laser scanners. The reports generated by this platform are useful to operation managers and top level management in making decision related to cost cutting, effective management of truck loads and efficiency.

The technology employed here is easy to use with minimum setup costs required and low maintenance cost. Payload Pro is compatible on all computers and mobile devices giving operators tools to monitor, track and manage load data even while on the move.

Volumetric Load Scanner Functionality

As mentioned earlier, Volumetric load scanner system is simple to install and operate. Firstly, the trucks are scanned using the load scanner when empty. The data from the empty loads are saved in the system then the truck is loaded. After being loaded, the truck is scanned again and the system calculates actual volume of the carried material.

This is done by comparing loaded scans and empty scans as stored in the system and a report is then generated. The report indicates whether or not the efficiency of the truck has been optimized at any particular moment. Since the report is shared real-time between operations personnel and management, it is possible to make necessary adjustments at the quickest time possible.

How the Scanner Offers an Incredible "Weighing" Solution

This weighing system is an improvement to traditional load scanners since it offers a fast, affordable, efficient and highly advanced solution in payload weighing. The load can be measured while the truck is on the move thus saving time. While taking the load measurement, high quality 3D images are saved by the system to be used as reference at a later period.

The system from Walz Scale is affordable both to acquire and maintain. Acquisition and installation of a load scanner can cost half the cost of fixing a weighbridge. Further, the system is reliable and long lasting even in the most adverse environments. The system is designed with minimum efficiency error hence the results obtained is highly reliable.

Walz Load Scanner: The New Leader in Load Management Technology

Recognized for its full line of advanced truck scales, Walz Scale is known to produce state-of-the-art weighing systems for many applications. Walz has stayed true to its mission by bringing into the market the load scanner, a new alternative to heavy-duty weighing systems.

While most companies have held on to their truck scales and cumbersome weighing equipment, several users are realizing the advantages of the load volume scanner system by Walz.

The Technology behind Walz Load Scanner

Like the name suggests, the load scanner uses laser scanning technology that does not involve directly weighing loads but rather scans the load volume to produce 3D images. The system factors-in the density of the material and uses this variable to calculate the general weight per cubic metric based on the volume reading.

In short, the load volume scanner system takes the scanned volume data and converts it into weight. This offers the added value of volumetric analysis for load position monitoring and ensuring proper loading of trucks. The volumetric load scanner by Walz is a rather simple tool that offers a plethora of benefits.

The scanned images can be used to determine the position of the load, to compact the load and to monitor spillage. It is a good way to monitor operational inefficiencies and maximize output. It has been designed that even an amateur can set it up within minutes; all you need is a laptop/PC, a mounting hardware and 3D laser scanner.

The load management software (also from Walz) that accompanies the load scanner offers a simple interface. The software can generate load tickets automatically and is also capable or tailored reporting making it easy to manage. It is also possible to integrate the scanner with a video vehicle recognition (from Walz).

How Walz Load Scanner System Works

The load scanner from Walz exists either as a permanent or a portable system. The trucks drive under the Walz load scanner at a speed of 3.5 mph (higher speed versions are available). The load scanner scans empty trucks then scans the loaded trucks and compares corresponding scans.

Each truck is fitted with RFID tags to make the process automatic. Excavator display is one of the features that make load operation and management easy. It allows you to manage load from the excavator cab using the screen kiosk system.

Advantages of the Walz Load Scanner

The Walz load scanner is designed to provide a more cost-efficient alternative to truck weigh scales. It offers a wealth of advantages over truck scales, some of which include:

Affordability

Compared to cumbersome truck scales and axle scales, the load scanner is much more affordable. It comes at a fraction of the cost. Better still, you can hire the system for short term use thus cutting on purchasing costs.

Accuracy

The system is accurate and does not need calibration. It provides accurate volume and weight calculations. To up the accuracy, the system computes the weight from the empty and the loaded volumes of a truck.

Portability

You can carry the portable version of the system anywhere you want. It is a full portable trailer system that can easily be towed by a truck. Besides measuring the volume and later computing the weight of a load, the load scanner system ensures proper load distribution in the truck. This helps improve throughput and reduce inefficacies.

The Verdict

The Walz load scanner is durable, flexible and dependable. It can be used in the mining, agriculture, waste removal and many other industries. It has revolutionized truck weighing forever.

Mining Companies Quick to Adopt New Load Scanner for Trucks

For greater part of the last few decades, the mining industry has been relying on heavy-duty truck scales and traditional weighing systems to determine payload weight and overall profitability of their work. Today, one pay load management systems company has taken advanced laser scanning technology and integrated into a volumetric "load scanner."

Developed by Walz Scale, the load scanner scans the truck bed to generate load volume measurements (and 3D load images), which can then be converted into weight.

The new volumetric load scanner (see more at WalzScale.com) offers a revolutionary, patent-pending truck bed scanner that determines the volume of haul truck bed loads on the fly. The functionality behind the system is really simple, plus Walz has developed software to make using the load scanner more efficient and data driven.

How it works

The load volume scanner is designed to be mounted on a portable pole so that trucks can drive underneath the scanner unit to scan and generate volumetric imagery. This data, which is immediately captured and recorded using advanced laser scanning technology, can be accessed by truck operators and miners. Before using the load scanner, empty truck bed scans must be made. This data is then stored into the system to be benchmarked for loaded trucks.

Once the truck has been loaded, it will drive underneath it once more so that the truck bed can be scanned a second time. This is to compare the final value with the corresponding empty scan that had been initially taken and stored into the system.

When the system subtracts the weight of an empty truck from the total weight when the same truck is loaded, the value is taken as the actual volumetric representation of the load carried by the truck.

Best investment for large-scale miners?

When operators invest in this revolutionary load scanner technology by Walz, they find that taking load data is fast and convenient. The complete 3D imaging system presents actual images of trucks as long as they drive underneath it. While this happens, it is also possible to generate tickets for every truck load that is scanned, and this has been reported to increase customer acceptance.

Again, Walz integrated their system with a special scale's property software platform known as the Payload Pro OS (Operating system). And because this software is compatible with almost all types of computers and smart devices, mining operators can utilize the advanced working of the system to monitor, truck and efficiently manage truck load data.

The issue of affordability is also addressed with Walz Load Scanner, and especially if compared with traditional weight systems like the use of weighbridges or portable truck scales.

An unconventional new industry standard

Industry experts now report that buying and installing a load scanner from Walz can cost less than fixing weighbridges. As a result, operators can make their job simple as they work in a more organized and simplistic mining/construction environment. Unlike the traditional truck scale alternatives out there, this system by Walz requires minimal maintenance, thus reducing the cost of re-calibration and repair.

The very fact that this system is accurate yet simplistic and efficient is something to marvel on when considering the returns of investing in it compared to traditional weighing systems. First, errors have been eliminated during calculations of volumes and weights, thus operators can be certain of working with a system that is 100% accurate.

And the fact that the system can communicate load data remotely over the cloud is something that operators still consider appealing. Since Walz Load Scanner is designed with multiple integral abilities, operators can relay data through WiFi signals and the Cloud itself, hence facilitating data access anywhere at any time. So it's very likely that those cumbersome truck scales will soon be replaced by this highly efficient, innovative technology by Walz.

Truck Scales for Sale: Determining Your Ideal Weighing System

Truck scales are not only beneficial for some payload operations, but often times truck scales are a vital requirement to determine payload weights. Before investing in truck scales for sale, you need to determine the optimal system that's best for your operation.

Below we share three of the most common types of truck scale for sale and how each may or may not fulfill your payload weighing requirements.

Portable Truck Scales

Portable truck scales are designed for use in an extensive variety of physical locations. Portable truck scales for sale will use a steel deck system that you can drive a vehicle over. This type of scale is often used in instances where you have to carry large items for a limited period of time like at a construction site.

portable truck scales feature a metal body that will feature ramps for the vehicle to move up on. It can operate without wires and communicate with a computer that will analyze the pressure that has been administered onto the scale, thus giving out an accurate review of how much weight is in a vehicle.

Weighbridge Truck Scales

A weighbridge truck scale is a much larger type of unit. It is an extended fixed material that you will drive a vehicle onto. Weighbridges can be secured with a series of rails on the sides to keep the vehicle from falling off.

Weighbridge truck scales are typically used in spaces where long-term projects or recurring weighing operations take place. It works well on farms and near mining sites where vehicles can go by the scale all day long.

A weighbridge is often capable of handling hundreds of tons of weight and can be organized in a variety of widths. It can also be organized with a length of fifty feet or more so an entire truck can fit onto its surface area.

On-Board Truck Scales

An on-board truck scale is a unit that will require you to install a series of sensors all around a truck bed. These sensors are typically organized around the corners of the bed so every section of the truck can be measured as required. The scale will then read out information on the weights within the truck based on the pressure being laid on all parts of the truck.

On-board scale systems will analyze the total amount of weight by linking up with a computer program. In many cases the program will also analyze the ways how the load is organized within the truck bed. This helps you to review whether or not any items have shifted in the transportation process.

On-board truck scales typically work well when measuring trucks that have to transport items that can shift in the shipping process like sand, rocks and other loose items. It is also perfect to have as you can allow an on-board scale setup to link with a computer through a Bluetooth or WiFi link to get a readout. There is no need to install any bothersome physical items on the outside part of the truck.

Be sure to consider these options when finding truck scale for sale that meet your requirements. All options are different but there will certainly be one for you to optimize efficiency based on your demands.

A Leader in Industrial Weighing Solutions: Walz Scale

Walz Scale has become a widely recognized company for mining scales, truck scales and industrial weighing equipments. Due to the variety of weighing solutions that Walz Scale provides (such as the agricultural industry, mining industry, chemical, transportation, waste and recycling industries,) Walz scale has managed to thrive for both the product and service needs of their wide client-base. And as a result, Walz Scale has articulated a uniquely fundamental concept of providing high quality services and products for all forms of weighing.

As on the leading forefront of weighing technology, Walz Scale focuses on creating newer more advanced scale systems that are enhanced with technological principles thus providing their clients with exceptional, durable equipment. They have combined the expert skills of software and hardware development in the creation of the scaling equipment that weight the equipment and automatically upload this data to the loading management and is also transferred to the consumer management systems that will ease the tracing of data for each industry.

Types of Industrial Weighing Systems by Walz Scale

Some of the most advanced scales and weighing systems offered by Walz Scale include:

Onboard Scales
Onboard scales are simple to install and offers the highest durability rate of onboard scale weighing machines. It can weight a very wide range of agricultural and industrial materials and has been reported to be a highly versatile system.

Floor Scales
Floor scales are a type of industrial scale that has a rugged digital floor scale that measure the equipment. Floor scales systems are also best used as agricultural scale measures as it can calculate the harvest weights.

Axle Scales

Axle scales are produced in different sizes and are great equipments as they are mobile and extinguished with their smooth top plates that enable to movement of industrial equipments up and down the scale, especially when weighing different equipment in the same day/ duration.

Load Scanner Systems
Load scanner systems come in many different sizes and designs and it has a load scanner platform that conducts the scaling purposes of the industrial equipments. Load scanner systems by Walz are reported to have a low maintenance technology scanner and is ideal for multiple industries such as the volumetric load scanner.

Portable Truck Scales
Portable truck scales produced with a variety of designs and are best for aluminum and steel construction industries. These portable truck axle scales are great for weighing over the road and/ or over the road vehicles and are ideal for logging, sand, gravel, demolition etc.

Weighbridge Truck Scales

Weighbridge truck scales are heavy-duty industrial scales as they weigh up to one hundred ten trucks per day. They are equipped with a reliable truck scale systems to ensure high performance and rendering of high quality services.

Wheel Weighers
Wheel weighers are a from of light weight scale machinery that is ideal for the aluminum construction industry. Wheel weighers have a static and in motion wheel weigher that can weigh industrial equipment in both position i.e. static or in motion.

Rail Scales
Rail scales are designed in various sizes and capacities in accordance to the need of the client. Rail scales, also known as train car scales can measure equipment that are in motion and provide local support for many industries such as industrial, mining and agricultural.

The Walz Scale also implements the best software in their technological equipments that offer high quality services to their clients and assurance of accurate measurements.

Competitive Advantages & Economic Efficiencies Gained by Truck Scales

There are numerous economic efficiency and competitive advantages that heavy duty truck scales bring to different industries like mining companies, resource extraction operations, and farmers.

The most common type of truck scale are seen at roadside stations which are designed to prevent axle overloading on semi-trucks (thereby preventing heavy.) Through this efficient system, there is now a reliable method to know the flow of the bulk of goods coming in an out of different cities or states. These goods include produce, household goods, electrical equipment and those coming from mines and recycling centers.

Another advantage that a business can get from truck scales is weighing payloads, such as a farmer who wants to weigh his harvest more efficiently, or a mining site that needs to weigh precious materials. The applications are abundant, as well as the types of scales. Below we go into greater detail about this amazing form of technology.

Different Forms of Truck Scales

There are many different types of truck scales available for sale on the market. Each form is used for special applications and is designed to calculate measurements for specific contexts. Below we go into greater detail about the various forms of truck scales.

Portable Truck Scales (Portable Weigh Pads)

Portable truck scales are popularly used all over the world because of its accuracy and of course, portability. This type of truck scale usually has a lower frame work, and can be set up on dirt and other surfaces that are not typically used. The first portable truck scale record in US history was operated by the Weight Patrol of the Los Angeles Motor Patrol in 1929.

Portable truck scales are generally more costly because of their framework, which are lower than others. However, they are well-favored because of the ease and convenience to move them from site to site. This is why contractors or road builders find this type ideal.

Onboard Truck Scales

Onboard truck scales use either pressure readings or load cell technology coming from air suspension. The unique nature of onboard scales is that they are integrated on the actual piece of equipment, such as a haul truck or conveyor belt. This enables highly efficient weighing. The reason why this type is very popular is because weighing can be done at the loading site. Onboard scales make it very convenient, as opposed to an in-ground scale. With an in-ground scale, a company has to consider scale fees, as well as driver and scale fees.

The truck operation is at its optimal payload so the owner is ensured to have minimal running costs thereby getting more profit. Only select companies offer these truck scales for sale. For instance, Walz Scale is a global leader in onboard truck scales for all types of industries and customers. Walz Scale has a division of its company specifically dedicated to onboard scales, called Walz Onboard.

Truck Axle Scales

This type would need the semi driver's each axle to be lined up on the truck scales. It should be one axle at a time. All of the axles need to be weighed to come up with the total. The disadvantage is that truck axle scales uses so much travel time from driver's schedule.

Although truck axle scales are very convenient and portable, it is observed to be not as accurate as the scale that's full length. This can however, be positioned above ground level and is user-friendly. One just need to know the appropriate approach for this type. It must be perfectly and accurately level and at the same elevation to minimize or prevent errors altogether.

Other Useful Applications of Truck Scales

Truck scales do serve a purpose and it's not only for the benefit of the different industries who use trucks for transport, but also for the taxpayers. After all, all, trucks go through the roads that taxpayers pay to build and maintain.

Not many people know the value of the truck and what it does for many businesses all over the country. Most of the goods and wares that are of necessity in the market are transported by truck. Because of the significance of trucks, laws and regulations have been set in place in order to know how much a truck should weigh during the transport. The standard is usually around 34,000 pounds.

What happens if the trucks go overweight is that, they will have to pay fines. Moreover, knowing the correct weight of a truck makes it certain that the roads that the truck will go through can carry the weight of the transported goods. Thus, there is a need to weigh the vehicle both when it's empty and when it's loaded. This is how the load of the vehicle is calculated. The calculation is done through a truck scale. A truck scale is an advanced weighing technology intended for different contractors and companies, that weighs the loads on trucks to calculate payloads.

Epic Entrepreneurship in Truck Scales for Farming, Mining, and More

Today, all types of manufacturing, farming, and industrial processes have become extremely reliant on heavy-duty machinery and equipment. So much so that it seems to be impossible to imagine going through everyday life without these robust pieces of technology.

Spanning from mining to farming industries, the dependence on heavy-duty weighing systems has significantly grown. As a result, companies that specialize in weighing technologies and truck scales, such as Walz Scale, have become very useful.

About Walz Scale 

Walz Scale is a supplier and service support company that offers precision weighing equipment (such as truck scales for mining, farming, and shipping) which is used for a lot of applications. Applications of Walz Scale products extend into transportation, industrial, laboratory, agriculture, waste, aggregate, mining and recycling contexts. The company has been around for more than fifty years and it is still going strong. Beyond offering the finest solutions in truck scales, the company’s topmost priority is the satisfaction of its customers and it certainly does work hard to achieve this by offering top notch trucks and equipment.

Mining Scales

Being a global leading company when it comes to mining scales and other industrial weighing solutions, not to mention, the experience garnered over the decades, Walz Scale is certainly a very popular name in the industry. Two of the most popular mining scales offered by Walz Scale would be weighbridge scales and the onboard loader scales. These mining scales help provide accurate weighing and 3D load scanning features which certainly boosts the efficiency of the miners. Any mining site can benefit from the tailor-made and personalized solutions offered by the company. Not only does it improve productivity in the mining company but it also significantly brings down the mining costs.

Mining trucks are no doubt extremely heavy vehicles, therefore if one has to weigh them then one would need an even stronger weighing machine. The mining scales offered by Walz Scale has a concrete surface and a low-profile design which enables effective and accurate weighing of the trucks. An impressive thing about these heavy duty truck scales is that they can function as pit-type and above the ground. The signature self-setting connectors of Walz Scale makes the installation and expansion process a cakewalk. The scale or conveyor belt features a lot more structural steel in comparison to other popular truck scales manufactured by the competitors.

Farm Scales

Farm truck scales are also commonly used in case of the agriculture industry. Keeping up with the needs and demands in this industry, Walz Scale offers a wide array of weighing products, technologies and applications. These farm scales are highly cost effective solutions for farmers and they are capable of taking care of every kind of weighing need. These farm truck scales can be teamed up with peripheral equipment such as remote displays, computers, printers and yield management software programs in order to maximize efficiency.

Onboard Truck Scales

In addition to the above mentioned truck scales, Walz Scale also offers onboard truck scales. Onboard scales help the user save a lot of money and time because they can weigh the truck along with its contents easily, quickly and conveniently. These scales are generally installed on the truck frame itself, thus rendering them ready for weighing at all times! Some of these on-board truck scales also feature the wireless technology which enables individuals to tell the weight of the truck even if they are standing at a significant distance away from the truck.

Payload Pro Software

Incorporating a truck scale or farm scale into your operations is not always enough. Managing weights or making calculations is also key, and calls for the use of both hardware and software. As far as hardware solutions are concerned, the truck scales would fit the bill, but when it comes to software you will have to ensure that you select the right one. Payload Pro is a software program that is one of the best and most advanced programs offering software tools that helps in managing the payload on mining scales. This software program is used in large mining sites, factories and heavy equipment industries.

Yield Pro Software Solutions

Another one of the software solutions offered by Walz Scale is the Yield Pro App, which is very easy to access (especially if you are using an iPhone) and is tailored for farmer and ag producers. It not only supports Windows Operating Systems but it is also compatible with smartphones and tablet computers. It is suitable for farmers mostly as it helps in managing yield and harvest production. This software program is targeted at producers who have massive harvests and would like to optimize the productivity of their farms.

There is no doubt that Walz Scale is a leader for truck scales and weighing solutions for multiple industries. To learn more about this company, visit the Walz Scale website.